Yellow Belt - Makintouch Consulting
November 19th, 2017
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Yellow Belt

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Certified Lean Six Sigma Yellow Belt (CLSSYB)

Certified Six Sigma Yellow Belt certification course gives an overview into the techniques of Six Sigma, its metrics, and basic improvement methodologies. Our Certified Six Sigma Yellow Belt training will help participants;

Learn how to integrate Six Sigma methodologies for the improvement of production and transactional systems, in order to better meet customer expectations and bottom-line objectives of their organization.

Get an introduction to process management and the basic tools of Six Sigma, giving participants a stronger understanding of processes, enabling each individual to provide meaningful assistance in achieving an organization’s overall objectives.

Participants will be required to undertake and complete a Six Sigma Yellow Belt project before certification.

 

Overview

Achieving your Yellow Belt Certification in Lean Six Sigma (based on the IASSC standard exam) demonstrates ascertain command of Six Sigma and Lean processes and principles.

The Lean Six Sigma Yellow Belt certification preparation and training course will empower you to contribute to any continuous improvement (CI) initiative.

During the course you will learn both techniques and strategies and how to put them into practice using a range of activities and case studies.

The tools you master will prepare you for the exam, and empower you to support continuous improvement projects in your workplace. Lean Six Sigma is the most highly regarded CI and Management System ever developed – Yellow Belt Certification is your ticket to enter the world of CI with credibility, respect and ability.

The training course provides comprehensive training and exam preparation to achieve Yellow Belt Certification with the International Association of Six Sigma Certification. No prior knowledge of Lean Six Sigma is necessary to participate in this course.

Foreword

The Yellow Belt Certification Training course is a practical training experience that includes the use of many LSS tools and techniques in a range of activities and scenarios outlined in the IASSC authorised training materials.

You will learn Lean Six Sigma theory and practice applying the techniques, so that you well be well prepared to take the IASSC exam and be ready to contribute as a respected member of Continuous Improvement (CI) Projects.

The implementation roadmaps within each phase provide you with a clear path for putting into practice the problem solving methodologies and measurement tools. Various group exercises using training activities, data sets and templates facilitate interactive group learning and collaboration.

Our expert LSS trainers look forward to welcoming you to the class and empowering you with skills and techniques you can put into practice on the job, and advance your career.

Learning Outcomes

During this course, you will develop:

  • Complete understanding of Six Sigma
  • Ability to improve processes for enhanced product quality
  • Understanding of the tactical and strategic aspects of Lean Six Sigma
  • Understanding of process capability
  • Skill to Define, Measure, Analyse, Improve and Control (DMAIC) processes
  • Understanding of process discovery
  • An accurate system of predicting outcomes, measurable and quantifiable
  • Clear understanding of goals
  • A highly effective methodology to improve processes drastically
  • Methods to minimise variability in processes
  • Capability to maximise production by fully utilising the potential of processes
  • Ability to reduce waste through the identification and removal of present and potential errors
  • Control over defects for their effective prevention
  • Means to build strong managers and leaders
  • A highly effective quality management system
  • Smoother, faster and error-free processes

Effective means to drastically increase savings through reduction in waste and improvement in processes

Duration

Scheduled classroom training (3 Days)

Course Outline

Yellow Belt Define Phase

Phase Description:

The Define Phase of the DMAIC methodology is constructed to introduce the fundamentals of Lean Six Sigma. There are 5 modules in this phase:

Understanding Six Sigma.

  • Deliverables
  • Describe the objectives of Six Sigma
  • Describe the relationship between variation and sigma
  • Recognize some Six Sigma concepts
  • Recognize the Six Sigma implementation model
  • Describe your role and responsibilities in Six Sigma

Six Sigma Fundamentals

  • Deliverables
  • Describe what is meant by “Process Focus”
  • Describe the importance of VOC, VOB, and VOE, and CTQ’s
  • Explain COPQ
  • Generate a Process Map
  • Describe the Basic Six Sigma metrics
  • Explain the difference between FTY and RTY
  • Explain the difference between DPU and DPMO

Selecting Projects:

  • Deliverables
  • Utilize a structured approach to select projects
  • Refine and Define the problem into a Project Charter
  • Make an initial estimate of your project’s benefits

Elements of Waste:

  • Deliverables
  • Have a clear understanding of the specific deliverables
  • Have started to develop a Project Plan to meet the deliverables
  • Have identified ways to deal with potential roadblocks
  • Be ready to apply the Six Sigma method through your project

Wrap Up & Action Items

LSS Yellow Belt Measure Phase

Phase Description:

The Measure Phase of the DMAIC methodology is constructed to introduce important Six Sigma tools for characterizing your business issues. There are 6 modules in this phase:

Process Discovery

  • Deliverables
  • Create a high level Process Map
  • Create a Fishbone Diagram
  • Create an X-Y Diagram
  • Describe the elements of a FMEA
  • Explain the importance of a FMEA
  • Describe why each tool is important

Six Sigma Statistics

  • Deliverables
  • Explain the various statistics used to express location and spread of data
  • Describe the characteristics of a Normal Distribution
  • Test for Normality
  • Describe the difference between Special Cause and Common Cause Variation
  • Generate a variety of graphs for data

Measurement System Analysis

  • Deliverables
  • Perform the step by step methodology in Variable and Attribute MSA’s
  • Identify the various components of variation so corrections can be made and the gage error reduced
  • Recognize the differences between Repeatability, Reproducibility, Accuracy and Calibration

Process Capability

  • Deliverables
  • Estimate Capability for Continuous Data
  • Describe the impact of Non-normal Data on the analysis presented in this module for Continuous Capability
  • Estimate Capability for Attribute Data

Wrap Up & Action Items

LSS Yellow Belt Control Phase

Phase Description:

The Control Phase of the DMAIC methodology is constructed to introduce important Lean Six Sigma tools for properly controlling solutions. There are five modules in this phase:

Welcome to Control

  • Lean Controls
  • Deliverables
  • Describe Lean tools
  • Understand how these tools can help with project sustainability
  • Understand how the Lean tools depends on each other
  • Understand how tools must document the defect prevention created in the Control Phase

Defect Controls

  • Deliverables
  • Describe some methods of defect prevention
  • Understand how these techniques can help with project sustainability
  • Including reducing those outliers as seen in the Advanced Process Capability section
  • If the vital X was identified, prevent the cause of defective Y
  • Understand what tools must document the defect prevention created in the Control Phase

Six Sigma Control Plans

  • Deliverables
  • Understand the 5 phases of the Control Plan
  • Training
  • Documentation
  • Monitoring
  • Response
  • Aligning Systems and Structures

Wrap Up & Action Items

 

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